Diamond wire saws

Diamond wire for reinforced concrete and granite. More m² per metre of wire, fewer jams.

Wire for controlled demolition, cutting abutments and foundations, and quarrying and squaring stone blocks. Beads sintered in our own production, coating matched to the material and the machine.

  • Beads Ø 10.5–11.5 mmsintered, matched to the material
  • Plastic / rubber coatingalso with springs
  • Concrete and stonedemolition, quarries, plants
  • Cut to lengthwith connectors, ready to run
Drawing of a diamond wire: steel cable, diamond beads and coating between the beads bead Ø cable coating

Wire length calculator

How much wire you need for this cut

Set the cross-section of the element and the distance to the machine. We calculate the approximate loop length and number of beads – ready for your quote request.

1.2 m
0.8 m
3 m

Wire loop length

0 m

Cut area
0 m²
Beads (approx. 40 / m)
0

Ask for wire of this length

Approximation: section perimeter + 2 × distance to the drive wheel + 2 m allowance. The operator sets the exact length on site.

Diamond wire series

Wire for reinforced concrete, concrete or granite

Filter the series by material, machine and coating. Choose the bead diameter and wire length and add it to your quote.

Filters

Material
Machine
Coating

0 wire series

Sample data – final data from PIM / ERP

    Operating parameters

    Typical wire parameters by application

    ApplicationBead Ø [mm]Beads / mCoatingWire speed [m/s]Cooling
    Reinforced concrete – demolition10.5–11.537–40rubber + springs20–25wet
    Plain concrete10.5–1137–40plastic / rubber20–25wet
    Granite – quarrying11–11.537–40rubber + springs25–30wet
    Granite – block squaring10.5–1137–40rubber25–30wet
    Marble, limestone10–10.537–40plastic30–35wet

    Typical market values, indicative only. We set the operating parameters with the operator for the specific machine.

    What operators come to us with

    Four wire saw problems

    • The wire jams

      Cause: speed too low, no water, the element shifting during the cut.

      Fix: wedge the element, run at the right speed and keep a constant water flow.

    • Beads wear oval

      Cause: the wire does not rotate during the cut.

      Fix: twist the wire when fitting it (about 1–2 turns per metre) and check bead diameter.

    • Breaks at the connectors

      Cause: worn or badly crimped connectors, overload.

      Fix: connectors matched to the wire and checked before every cut.

    • Rapid wear on rebar

      Cause: concrete beads used in heavily reinforced concrete.

      Fix: beads for reinforced concrete and a rubber coating with springs.

    Quote request

    Describe the cut – we will match the wire

    Material, cross-section, machine. Items added from the finder appear in your request automatically. Delivery terms are agreed with each order.

    1. 01Material and cut cross-section
    2. 02Beads, coating and length selected
    3. 03Quotation with delivery terms

    Diamond wire quote request

    Fields marked with an asterisk are required.

    Consents

    Questions

    Diamond wire saws – frequently asked questions

    Concrete cutting tools
    How do I choose a diamond wire for reinforced concrete?

    Reinforced concrete calls for impact-resistant sintered beads, a rubber coating with springs and wet cutting. Bead diameter and wire length are matched to the machine and the cut cross-section – calculate the wire length.

    How much wire do I need for a cut?

    Roughly: the perimeter of the cut section plus twice the distance to the drive wheel, plus an allowance for tensioning. The calculator on this page does it for you.

    Why do the beads wear oval?

    The wire is not rotating during the cut. Twist the wire when fitting it (about 1–2 turns per metre) so the beads wear evenly around their circumference.

    Wire saw or wall saw for demolition?

    A wire saw cuts massive elements of any cross-section – foundations, abutments, columns. A wall saw gives a precise edge in walls and slabs. See concrete cutting tools.

    Is granite wire different from concrete wire?

    Yes – a different bead bond and a different cutting speed. Hard granite needs a soft bond that exposes fresh grit. See diamond tools for granite.