For large contractors and plants · tools made to order
A diamond bond developed for your production. More metres, less downtime.
We do not sell a tool from a catalogue. Together with your production manager we study the material, the machine and the type of cut, develop the diamond mix and refine it until the tool runs longer. Fewer changes, less servicing, continuous production.
For: stone processing plants · precast concrete · industry · quarries · concrete cutting contractors with their own fleet · infrastructure contractors
Bond record · granite processing
Bridge saw blade · version 3
- Metres per tool
- 0 m
- More than standard
- +0 %
- Changes per year
- 0 of 200
- Bond versions
- 0 iterations
Metres cut per blade – market standard and successive bond versions
Why a catalogue tool is not enough
Every tool change stops production
A catalogue tool is designed for the market, not for your material and your machine. The difference shows in metres, changes and hours of downtime.
Downtime calculator
What every tool change really costs you
Enter the figures from your production. You will see the annual cost of tools and downtime – and how much stays in the business when the tool cuts more metres.
Annual saving
€0
0 fewer changes and 0 fewer hours of downtime a year
- Tools
- Downtime and service at changes
| Option | Tools [€] | Downtime and service [€] |
|---|---|---|
| Today | ||
| Custom bond |
How we work
We listen, test and refine – until the tool runs longer
Your manager knows the machine and the material. We know bonds and diamond. We refine the formulation together, on your production – version by version, measurement by measurement.
Outcome:
Cooperation
What you get as our partner
A bond for your cut
A diamond mix developed for your material, machine and type of cut – not a choice from a catalogue.
A technologist who listens
Ongoing contact with your production manager and operators. Their feedback goes into the next bond version.
Trials on your production
A paid trial batch runs on your line. We measure metres, changes and downtime – before and after. Usually the very first batch cuts noticeably more.
A bond developed together
It combines your manager's knowledge with our bond technology. We record it as the standard for your production – every delivery performs the same.
Continuity of supply
Tool stock planned for your consumption and a framework agreement – production never waits for a blade.
Retipping in a closed loop
Worn cores come back to us and back to you – with new segments in your bond.
Closed loop · ESG
A tool that lasts longer means less waste
More metres per tool and retipped cores mean less steel used and fewer shipments. On request we provide data for your sustainability report.
- Retipped coresnumber per plant and quarter
- Steel reusedweight of cores instead of scrap kg – total weight of cores accepted for retipping
- Tool consumptionmetres per tool and number of changes – trend version by version
Who it is for
For companies where downtime costs more than the tool
Model scenario
What it looks like in numbers
A granite processing plant cutting slabs on a bridge saw. We compare a year of work on a standard market blade with a blade whose bond has been refined over three versions.
- Industry
- Granite processing
- Cutting
- 20–30 mm slabs, bridge saw
- Volume
- 20,000 m of cutting per month
- Problem
- Segments glazing on hard granite, blade change roughly every 1,200 m
| Per year | Market standard | Custom bond (version 3) | Difference |
|---|---|---|---|
| Blade changes | 200 | 125 | −75 |
| Downtime for changes (45 min) | 150 h | 94 h | −56 h |
| Blade price | €600 | €700 | +€100 |
| Blade cost | €120,000 | €87,500 | −€32,500 |
| Downtime and service (€300/h + €35 per change) | €52,000 | €32,500 | −€19,500 |
| Total | €172,000 | €120,000 | −€52,000 |
The custom-bond blade costs more – yet the annual cost falls by about €52,000. The saving comes from every extra metre on the blade: fewer purchases, fewer changes, shorter line stoppages.
A model scenario based on market benchmarks for granite processing – not the result of a specific customer. Actual results depend on the material, machines and operating parameters; we measure them in a trial on your production. Calculate your own case in the calculator.
Start with a conversation
Describe your challenge – a technologist will get back to you
- 01Call with a technologistMaterial, machine, type of cut, what is not working today.
- 02Production reviewMeasuring metres, changes and downtime on your current tools – on site or remotely with your data.
- 03First batch and trialA paid trial batch runs on your line next to your current tools – we compare the metres.
The trial batch is paid – these are full-value tools for work on your production. Usually the very first batch cuts noticeably more metres than standard market tools. Technologist's reply within 2 working days.
How is a bond developed for my company?
We start with a conversation with your manager and a review of your production: material, machine, parameters, causes of wear. On that basis we select metal powders, grit, diamond concentration and segment shape. The first tools are trialled on your line, we measure the result and improve the bond in successive versions.
How long does it take to refine the bond?
It depends on your production and cutting: material, machines, operating parameters and the rate of tool wear. Usually the very first batch cuts noticeably more metres than standard market tools, and the next versions refine the result. Every version is documented with measurements of metres, changes and downtime.
Does the bond belong to my company?
We develop the bond together – with your manager's knowledge of the machines and material and our bond and diamond technology. It is not exclusive, but we record it as the standard for your production and manufacture it in repeatable batches.
Is the trial paid?
Yes – the trial batch is paid. These are full-value tools that work on your production next to your current ones. We compare the results in numbers: metres per tool, changes, downtime.
Do you work with plants outside Poland?
Yes. We start with a call and your production data; visits and trial logistics are agreed individually. Tools are delivered across Europe on terms agreed with each order.
How do you measure the effect?
We compare current and new tools on the same machine and material: metres per tool, number of changes, downtime, service costs. You receive the results in writing after every trial.
From what scale does cooperation make sense?
There is no fixed threshold – it usually makes sense from a few machines or a steady monthly tool consumption. We assess it after the first call. Smaller companies are served on standard formulations.
Who are you? See what you gain
All industries